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Is your favorite straw hat in need of reshaping? No worries! With a few handy tools and tips, you can bring it back to its former glory. From reshaping with steam to mending small frays, our guide on how to fix a straw hat shape has everything you need to make your hat look as good as new. Check out these simple steps to get your hat back in top shape.

What Do I Need to Shape my Straw Hat?

To kick things off, let’s see which tools you already have for reshaping a straw cowboy hat at home and what extra items you might need.

Materials to Reshape Your Hat

For Reshaping Straw Hat, You Need:

  1. Steamer
    Ideal for making the straw bendable and easy to reshape.
  2. Hairdryer
    Works well to soften the straw, make it pliable, and give straw hat shapes.
  3. Iron with Damp Cloth
    Useful if you don’t have a steamer. Just be careful to avoid direct contact with the straw.
  4. Tea Kettle
    A good enough alternative for steaming if you don’t have a steamer.

For Molding Shape of a Straw Hat, You Need:

  1. Round Object
    A bowl or other round object to help mold the hat into shape.
  2. Towel
    A rolled towel can be used to help shape the hat. Moisten the towel if needed.

For Hardening Straw Hat, You Need:

  1. Heavy Starch
    To set the new shape firmly and make the hat more durable.
  2. Spray Starch
    An alternative to heavy starch. Simply spray the hat evenly, then let it dry in the desired shape.
  3. Cornstarch Mixture
    Mix cornstarch with water to create a thick paste. Apply it to the hat and let it dry to set the shape.

Where to Find Hat Shaping Supplies

You can find heavy starch at most grocery stores, usually in the laundry section. For spray starch, check the laundry aisle at grocery stores or big-box retailers. Cornstarch is available in the baking aisle of grocery stores.

How Can I Use Steam to Reshape a Straw Hat?

Hold your straw hat fedora over the steam or place it on top of the steam source, keeping it about 6-8 inches away. The steam will make the straw bendable, allowing you to mold it into your desired shape. For best results, gently push and reshape the hat with your hands while it’s steaming. Avoid direct contact with the steam to prevent damage.

How Can I Use Water to Reshape My Straw Hat?

Whether it’s a straw hat for women or men, if you don’t have a steamer, you can still reshape it using water. Lightly mist the hat or dip it into a bowl of warm water. Just make sure it’s damp, not soaked. Once the straw feels flexible, gently shape it with your hands or a suitable object. For a longer-lasting fix, use a hardening spray and let the hat dry in its new shape. Remember, don’t over-wet it to avoid any damage or unwanted stains!

reshaping hat with hat blockerreshaping hat with hat blocker

What Is a Hat Blocker and How Do I Use It?

A hat blocker is a handy tool for shaping and maintaining the form of a straw hat for menand women. It comes in various types, but its main job is to mimic a head or specific hat shape. When you place a hat on a blocker, it helps keep its shape consistent and prevents it from getting misshapen over time. After shaping, you can even store your hat on the blocker to maintain its form. By the way, check out our blog for tips on how to organize and store hats correctly so your favorites will last for years!

Types of Hat Blockers

Here we’ve got different types of hat blockers, each with a unique feature and purpose:

  • Head Blocks
    As the name suggests, these are shaped like a human head and come in various sizes.
  • Brim Blocks
    Perfect for shaping the straw hat wide brim, these blocks help maintain or create specific brim styles, whether flat or curled.
  • Crown Blocks
    Used to shape and maintain the crown of your hat, keeping its intended shape and size.
  • Felt Blocks
    Made of dense foam, these blocks are ideal for reshaping felt hats, smoothing out creases, or maintaining a specific shape.
  • Wooden Blocks
    Traditionally used for high-quality hats, wooden blocks provide a sturdy base for shaping and storing.

Tip from us: For straw hats, felt or foam blocks work best to help keep their shape while being gentle on the material.

How to Use a Hat Blocker

After choosing the right hat blocker, gently press and mold the hat into shape while it’s on the blocker. Use your hands or a tool to smooth out any irregularities. Let the hat sit on the blocker until it dries completely. This will help it retain its shape. And that’s it! Once the hat is dry, it’s ready to wear a straw hat summer, store in a hat box, or leave on the blocker.

straw cowboy hat with leather bandstraw cowboy hat with leather band
straw paper cowboy hats with bull buckle and floral bandstraw paper cowboy hats with bull buckle and floral band

What Are Some Common Problems and Fixes for Straw Hats?

Sometimes, unfortunate things can happen, and your favorite straw hat might face some common issues. Thankfully, with a few tips and tricks, you can tackle these problems and get your hat looking great again.

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straw sun visor hatsstraw sun visor hats

How to Fix a Misshapen Hat

If what you tried before didn’t quite do the trick and you’re dealing with more stubborn issues, don’t worry—there are some extra steps you can take. Reapply heat or steam to make the straw more flexible. Use your hands and a round object to gently mold the straw hat large back into shape. A brim or crown block can be really helpful—just leave it on the block while it dries to keep its shape. Make sure to check for any leftover moisture or residue that might cause problems; if you find any, gently wipe it away and let the hat dry again.

If all else fails, it might be time to seek professional help or consider getting a new straw hat for beach season.

straw beach hats for menstraw beach hats for men
youth summer cowboy hatsyouth summer cowboy hats

Repairing Minor Straw Hat Damage

For minor damage like small frays or loose fibers, simply grab a needle and thread to discreetly stitch or secure the areas. If you notice any tiny tears, a little dab of clear fabric glue can work wonders. For frayed edges, gently trim the loose strands and give them a quick touch of steam to smooth things out. Your hat will be as good as new!

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